Thursday, March 6, 2014

Things to remember

1) Dana hates redwood, it dents too easily. She recommends you dont use it.

2) Purple heart doesnt absorb glue quickly. I think the reason Adons joint opened back up was that there was too much pressure on the other clamp below when he took the top clamp off. Looks like it worked out with a few more hours of clamping pressure.

3) Remember we have a new trick for sharpening cabinet scrapers. After you file, burnish the burr vertically, Then horizontally, for a better result.

4) The jointer knives have a lot of nicks in them. You may want to move the fence around to find a spot with no nicks.

5) My random orbit sander is in the tool room for you all to check out.
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Wednesday, March 5, 2014

Yvonne Escalante

A very brief introduction to Wooden Instruments


Though wood, because of over-use, cost, and the inherent difficulties of working with an unpredictable natural substance, is being replaced in many applications by metal or synthetic materials, the use of wood in stringed musical instruments is not likely to end. The physical properties of wood, from its density to its grain pattern, make it an ideal resonant material. By selecting for species and grain, and employing construction techniques that have been perfected over hundreds of generations, an already effective material can be transformed into a resonant body of surprising strength and clarity of tone. Though plastics and metals have indeed been used for guitars and the like, they create a sound that is distinct and not always pleasant. But when knowledge of wood is combined with great construction skills, the result is an object of visual and aural beauty.

Like any woodworker, an instrument maker must be well versed in both materials and techniques. The great challenge in crafting an instrument, though, is that its ultimate purpose – smoothly amplifying sound – cannot be tested until the object is done. Just as there is little use in a beautifully crafted canoe that doesn’t float, a visually impressive mandolin that does not make pretty music is not living up to its purpose. Thus, the instrument craftsperson – often called a luthier, a term derived from the 16th century makers of Italian lutes – has many factors to consider during the construction process.

Though joinery and skill are essential in creating a functional instrument, it can be argued that the wood itself is the most important element. Though sound can be transmitted through all media – stone, metal, air, cucumbers – it travels best through dense materials. As less dense materials are uses, and porosity increases, sound becomes dampened as it is absorbed by empty space in the material. Wood itself, varies quite a bit in density, and the varying cellular structure in different species affects its effectiveness as a resonator. Spruce, for example, is a traditional material for the soundboards in instruments such as guitars and pianos, as it has a very high strength to weight ratio. (Siminoff and Wagner, The Art of Tap Tuning, Hal Leonard). Walnut is another instrumental wood that is used for its high sustain (length of time a note resonates). Different woods are also selected for different instruments (e.g., classical guitar versus violin or lute), as their physical properties add to the desired sound.

In the hands of an untrained instrument builder, the quality and character of the wood make little difference. Indeed, an individual luthier’s process can have such an impact on the eventual sound of the instrument that he or she can be identified from its tone. The classic example of this impact is violin maker Antonin Stradivari, 17th century maker of the Stradivarius violin. The mystery of Stradivarius violins is legendary – some say the magnificent tone came from the wood, others the assembly process, and many believe Stradivari’s proprietary varnish – made varyingly from honey, egg whites, gum Arabic, and various salts and metals – bore responsibility for the famous sound. What is clear, after years of investigation, is that Stradivari built his instruments with an innate knowledge of physics and acoustics that was well in advance of the science of the time. Physicist George Bissinger, who has studied the composition of antique violins, says “He had some kind of conceptual understanding of the science behind what he was doing, even though physics technically wasn’t around yet” (Ouellette, “Anatomy of a Stradivarius,” Scientific American, 12/5/11).

It is impossible to convey the complex methods involved in instrument making in such a short blog. For those of you who are interested in trying their hand at constructing a guitar, I came across a blog that demystifies this process “Building An Acoustic Guitar In Your Kitchen” And I thought gluing up a table took a lot of clamps!

http://acousticguitarbuild.blogspot.com/


The Grand Shrine at Ise

http://robwalkerpoet.blogspot.com/2008/12/day-339.html


Traditional Japanese joinery enjoys a long and complex history, one which I cannot do justice in a short blog entry. However, one facet of this time-honored tradition that is of particular interest to me is the Shinto shrine builders and more specifically the Grand Shrine of Ise.

The Grand Shrine at Ise was originally constructed in the 3rd century CE to honor the sun goddess and the ancestor of the Japanese Emperors Amaterasu-ōmikami.

Shinto or “divine way” was born out of agrarian Japan. Because of this, Shinto is a lifestyle that preserves traditional values and respect for nature. The integral Shinto concept of Wabi (purity and humility)-Sabi (stillness and rusticity) dictates the simplicity and elegance of the shrine’s construction. Also integral to this agrarian-based philosophy is the idea of the cyclical nature of things: the cycle of death and rebirth of all living things. Every 20 years and at great expense, the Shrine of Ise is ritualistically dismantled, destroyed, and rebuilt in the tradition of the first structure. By doing so, the shrine remains ancient yet forever new. This rebirth and structural metaphor for the impermanence of life (wabi-sabi) also plays an important role in preserving traditional joinery techniques and construction methods that would have otherwise been lost centuries ago, serving no practical purpose in modern building construction.

http://upload.wikimedia.org/wikipedia/commons/thumb/f/fe/Ise_Shrine_Meizukuri.jpg/171px-Ise_Shrine_Meizukuri.jpg


Around strict ritual practices, the shrine is rebuilt on two alternating sites. Long before the dismantling of one site, the reconstruction is taking place in the other. This long process begins with the marking of the ideal Japanese cypress trees, selected for their exacting proportions. According to George Nakashima, such ideal specimens may be earmarked 200 years in advance for sacred structures. After the trees are felled in the spring, while they are full of sap, they are left to “rest” in the forest so that the kami or spirits in the tree can find other dwellings. The logs are later shaped by Shinto craftsmen and rubbed with persimmon juice until the logs turn a golden brown. The shrine is constructed using simple mortise and tenon joints. The carpenters use traditional hand tools that have been employed for centuries and all joints are made by hand. No modern machinery is used in the construction of the shrine. The joints are done with such precision that no nails or other adhesives are used to hold together the structure. Scarcely is there evidence of any seams as the parts fit together so precisely. Every detail of construction, no matter how small, is done with the greatest respect for nature and tradition

http://en.wikipedia.org/wiki/File:Okihiki.jpg

The dichotomy created by this traditional respect for craft and nature while also consuming and destroying a continually shrinking resource in Japan, the prized Japanese cypress, is perplexing. Without the tradition of the ritualistic dismantling, destroying and recreation of the Grand Shrine of Ise, an ancient skill passed down for many generations from master to apprentice, could be lost. However, with such a fast-shrinking resource and enormous expense one wonders how long this tradition can continue. The 61st iteration of the shrine is scheduled to begin in 2013.

While doing some research for this post I came across a startling article headline in Bussinessweek

The End of a 1,400-Year-Old Business: What entrepreneurs starting family businesses can learn from the demise of Japanese temple builder Kongo Gumi

“The worlds oldest continuously operating family business ended its impressive run last year. Japanese temple builder Kongo Gumi, in operation under the founders descendants since 578, succumbed to excess debt and an unfavorable business climate in 2006.”

http://www.businessweek.com/smallbiz/content/apr2007/sb20070416_589621.htm






George Nakashima

“There is mystery in the creative process and its relation to craft; the infinite moves into dark waters. To find an answer to problems as we see them, to seek solutions and produce objects in space, to fulfill man’s needs with a touch of beauty, to use materials dear to nature, making small answers with useful things- since my earliest experience as a woodworker, all this has been my destiny.”

-George Nakashima, At One With Nature


Following the industrial revolution, the fine line between what was handmade and what was mass-produced became blurred. The craftsman’s connection with material and process became distanced. Technological advances in machinery could be seen as progress, allowing goods to be made quicker and cheaper than ever before, or they could be seen as a breaking our vital link with nature and respect for its resources. To George Nakashima, the latter was true. After World War I, small workshops where failing as factories of mass-production took their place. George Nakashima was careful throughout his career to maintain an intimate relationship with the work being produced in his workshop. He would personally select each individual piece of timber for it’s unique characteristics, and he would be the one who would decide its destiny. For Nakashima, it was the responsibility of the woodworker to honor the soul of the tree, an ancient noble specimen that had given its life in order to live on with dignity not to become some common mass-produced trinket. Following in the footsteps of the fathers of the Arts and Crafts movement, Nakashima saw the role of machines “as an adjunct to handcraftsmanship.”

George Nakashima was born in Spokane Washington in 1905. The son of Japanese immigrants, Nakashima maintained close ties to his cultural beliefs and homeland, which inevitably played a large role in shaping his life philosophy as well as design aesthetic. Trained as an architect, Nakashima received his Masters in Architecture in 1929 from M.I.T. However, his short career as a practicing architect would be overshadowed by his woodworking legacy.

During a period from about 1927- 1940’s Nakashima traveled extensively. During his second visit to Japan, he apprenticed with a Japanese architect that was trained by Frank Lloyd Wright during the construction of the famed Imperial Hotel in Tokyo. This exposure to western style architecture and the philosophies of the Arts and Crafts movement had lasting influence on Nakashima. Another life changing experience was working as a representative of Antonin Raymond’s Architectural firm in Pondicherry, India. His introduction to the teachings of Sri Aurobindo in India had a profound effect on his life’s work.

Once enchanted by metropolitan centers such as Tokyo and Paris, the waste and squallier of industrialized cities eventually led him to reject these cultural centers. “There is no inspiration in our soulless cities, those great forests of steel.”

Recognizing the hostel environment in Japan and China, Nakashima decided to return to the United States just a year before the bombing of Pearl Harbor. In 1942 He and his wife were sent to a Japanese internment camp in Hunt, Idaho where he met a nisei, or second generation Japanese-American, woodworker. Much of his knowledge of the nature of wood was gained through this short encounter. Nakashima and his family, now a father of an infant girl, were sponsored for release by Antonin Raymond and were invited to stay on his farm in New Hope, Pennsilvaynia. New Hope became their new home and George established a modest workshop in an open shed on the farm and began his new career as a woodworker.

According to Derek Ostergard’s book, “Full Circle,” one of Nakashima’s most important contributions to American furniture was the “free edge,” which allowed the tree’s natural edge to define a piece’s form. The “free edge” employed by Nakashima should not be confused with the biomorphicism movement connected to the surrealists of the 1920’s and 1930’s. Ostergard writes that the biomorphic design’s “undulant forms and finished edges were solely man-made and had little to do with natural forms or materials.” However this style of manufactured furniture reached commercial success in the 1950’s around the same time Nakashima was himself gaining recognition for his innovations in furniture design.

Another trademark of Nakashima’s design was the bold use of the butterfly joint, sometimes referred to as a bowtie joint. This decorative joint allows for an elegant solution to reinforcing weak and cracked timbers. This design element became necessary in his work because of the imperfect and discarded timbers he chose to work with. Nakashima began this practice of what he called “ragpicking” in opposition to what he saw as the dishonorable treatment of fine lumber. In At One With Nature, he explains that the most desirable wood, selected for its fine grain and lack of “imperfections,” is destined to become strips of thin veneer used to decorate useless objects. His designs favored an elegance captured by the simplicity of lines and “uniqueness” of each timber hand selected for each piece. These cast-offs were no less beautiful to Nakashima; in fact they were the most desirable.

According to Nakashima “My greatest challenge was the creation of the Altar for Peace…” this commission installed in the Cathedral Church of Saint John the Divine, New York in 1989 consisted of two matched book walnut boards measuring 10’ x 10’. This massive solid wood table has a expansion and contraction rate of over I”.




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Woodwork Bench Wooden Ideas

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Spring 09 Woodworking Class!

Lets start with an inspirational picture of woodworking put to good use:



Oliver van den Berg, Cameras (Installation view: "Made in Germany", Kunstverein Hannover) 2007. Courtesy: Kuckei + Kuckei, Berlin.

Of course, if Im going to show you this Id better give some lathe demos this semester.
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Tuesday, March 4, 2014

Develop Your Garden with Very cheap Garden Sheds The best Wood Working Plans

They say that besides having a good design and structural formation, a house is more appreciable with an outdoor space beautifully adorned with plants and other man-made decors – garden. For centuries, gardens had been part of landscape architecture and is continually evolving. Besides from the typical elements found in the garden that includes the plants and other structure, placing a cheap garden shed on the side can greatly improve the overall look and value of your hobby haven.

Using Cheap Sheds for your Garden

A shed is generally categorized as a stand alone structure, with a resemblance of a closed room. It is usually situated outdoors - in the backyard, garage, or garden for this structure will contain items for storage or repairs. Most of the time, sheds are made up of metal, plastic, vinyl, asbestos, and other construction materials that can stand external conditions.

Bulk of sheds found in homes today are garden sheds. Garden sheds are constructed for various purposes such as storage and additional décor. As for the storage purpose, it functions as an effective housing for gardening tools such as the ones you use for potting, weeding, fertilizing, or planting. Some even create two sheds exclusively for pots and tools just to keep them organized.

Since garden sheds are placed outside, it should match the beauty of the earlier set garden design. By such, a garden shed must be presentable in form and thematic in nature. This can be done by extending extra effort in the finishing of your garden shed and creating coherence with the natural elements surrounding it.

Where to Find Cheap Garden Sheds

Garden sheds need not to be expensive. In building your garden sheds, you can either go with the do-it-yourself plans or simply buy a shed construction kit complete with installing instructions. Building materials for this structure is not that hard to find since its readily available in any hardware store, not to mention its cost-saving potential for you can compare rates prior to purchase.Shed construction kits , on the other hand, normally contain semi-built sheds ready for installation. For good deals, you can check online selling sites for sheds (ex. Buyashed.com.au) or garden paraphernalias.

Creating a cheap garden shed to improve your garden may sound laborious, but then again, having this structure on site will not only give your garden a new look but will also help you be more organized.

If you want to get more tips like this, then you should get a copy of the "IDEA WOOD WORKING PLANS". It is a great a comprehensive guide which will teach you every thing you need to know about wood working!

Click here ==> IDEA WOOD WORKING PLANS REVIEW To read more about this guide.
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In Her Own Voice


 Most well known for designing the Vietnam Memorial, Maya Lin has an astounding body of work. She has created large environmental landscapes that are site specific. In the work I am showing here, she has made the decision to bring those landscapes inside. Her goal is for the viewer to experience the natural forms of the world in an architectural space. 
She uses systems of reading landscapes, ways that scientists and computers would read the landscape, as topographical drawings to be translated into sculptural forms. Her desire is to bring the familiar outside landscape indoors without changing the her voice as an artist. 
 In the photo above, she uses cut particle board to create three forms of geological phenomena.
                      
                                                                                                                                                                    In 2x4 Landscape, Maya Lin has used over 50,000 cut 2x4s to create this gently rolling hill or to some, a wave, that rises to ten feet tall and covers 2400 square feet. 
Below is the Caspian Sea (carved of Baltic birch plywood) one of the most endangered bodies of water in the world. 
Her systematic landscapes articulate the depth of her interests, her research, her understanding of culture and context and allow for a visual language that is unique and amazing.
These are just a few of the vast body of works of Maya Lin. You can find more about her on Art 21, Henry Art Gallery, Youtube and many more. 



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Answering viewer questions

Mere Minutes

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Ursula von Rydingsvard




Ursula Von Rydingsvard typically utilizes 4x4 cedar beams carved with a circular saw and to form abstract natural forms resembling scars on the skin and crude vessels. Her work is influenced by her childhood in polish refugee camps throughout Germany. She mills out the wood to 4x4 or in some cases 2x4 and stacks them adding copious amounts of shims where needed. after the underlying structure is in place she takes the circular saw and proceeds to carve out the surface texture. She then adds a coat of graphite or urethane depending on what she wants the texture to look like. Although she typically uses cedar Ursula has recently incorporated plastics, cast metals such as bronze, and plaster in her work.

She claims not to make models or any measured drawings before executing a piece and instead relies on "intuition within limit of the materials."
Her structures appear to have the topography of a mountain pass or valley. The influences that she sites are primarily her own childhood and not other artists or movements. This often is corresponding to childhood memories of the clothing, and especially the raw wooden floors and ceilings from the barracks in the various refugee camps that she lived in as a child. She also sites utilitarian objects and architecture as here sources of inspiration.

Aside from her very complex organic forms i found the use of an angle grinder with a metal cutting blade on wood very interesting.
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Monday, March 3, 2014

Entertainment center and SketchUp

After an immense amount of help from readers, watching countless how-to videos, and mostly just spending a lot of time experimenting, I am beginning to get a grasp on SketchUp. I really like it and can feel myself improving and getting faster. Its pretty nice to be able to move elements of a project around without having to get out a new sheet of paper or doing a lot of erasing.


The entertainment center is giving me a lot of SketchUp practice. Bear in mind, this is a really crude drawing, but its my first attempt. After a lot of evolution, I have boiled it down to a design that I kind of like, and is very minimal. The idea here is that a small shelf on top will hold the TV, and the two lower shelves will hold the components. The rear support (leg) is for cord management. I think Ill include a power strip inside. I might turn the front legs, but for this illustration, Ive just got cylinders.

I havent included any joints that will hold the backs of the shelves into the rear support. (It took me long enough to get to this point!) Im thinking possibly dados, or even just small cleats beneath. But its the top shelf that Im not sure how to deal with. It needs to support the TV, which is pretty light...maybe 30 pounds, but I dont want front legs (dowels) that would interfere with the components on the large shelf.


So right now, the top (TV) shelf is just magically floating there. Any ideas (in the real world, with actual wood) how I can make that shelf sturdy enough to support the TV, yet only attach on one side?  I suspect thats not really practical.
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Advent calendar and other gift ideas

Terry Dahlquist has been cranking out advent calendars this year!



If you didnt see my video last year, here it is again. If you would like to make one, you have just two weekends left before December! And heres a cutting template.





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Mitch Gagne sent over a couple teams of reindeer. These would look nice on a mantel.  



Looks like he used a few strays to make some toothpick holders too!



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You might remember Nighthawks full-sized Halloween coffin last year. Now hes made this beautiful bed-end blanket chest as a Christmas gift. It made with Rimu, a popular New Zealand wood. Check out the entire build on Nighthawks web site.


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And George Raburn jumped right on the wooden neckties. He made three!



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Mere Minutes
Speaking of ties, heres an update.



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Versatile storage cubes

Weve been giving my sons bedroom a makeover all week long. One of the things needed was more storage. I decided just to make some simple cubes out of MDF and let Wyatt stack and arrange them however he liked. Sort of like those old crates for storing LP records.

But the thought of making a bunch of identical cubes seemed really boring, so I made four variations of the five-sided cube.

I thought about various ways of joining all the edges together. My first thought was to use 45 degree bevels. That way each side could be the same size. The drawback is that gluing them up straight is more of a challenge. For making eight boxes, I decided simple butt joints would be the easiest and quickest. Since these are made out of MDF and painted, I really didnt need anything fancy.

The fun thing about these is setting them up in all different ways. I suspect they might be a hit in college students dorm rooms, too.

*****

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Router Woodwork Wooden Ideas

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Sunday, March 2, 2014

Three Ways to Protect Preserve and Store Your Precious Chalk Paint


Im an impulsive person. When I think of something, I must do it.
 And then, when I think of something else, I must do that as well.
That leaves me doing a lot of different things and sometimes at the same time.

 So, where am I going with this? Well, I find that my impulsivity affects my painting. When I want to start painting a new piece of furniture, I want to start painting.
 I gather my brushes and other supplies, open my paint can and begin. And this, lack of planning has led to some problems, particularly with chalk paint.
You see, I like to paint directly out of the can. In my flurry to begin my project, pouring paint into another container would slow me down, it would be messy and I am certain it would interrupt my creative process. So, I  paint out of my can, dipping and wiping my brush along the side.
But...this is what I end up with.


The paint that I wipe along the sides ends up drying along the lid. The lid never fits tight after that and eventually, the paint remaining inside thickens. At almost $40 a quart, this is a waste!  So, I figured if I wanted to enjoy the spontaneity of painting out of a can,
 I had to come up with some ways to preserve my chalk paint.

3 Ways To Protect, Preserve and Store
 Your Precious Chalk Paint

1. Create a temporary and reusable lid with an old or new Ziplock twist lid...they fit perfectly!!

Creating a temporary lid gives me a lip to catch the paint on, 
without getting any paint on the actual rim of the can.


Here, I used a hot tool with a blade to cut a circle
 leaving about a half inch rim to catch the paint. 
You can also use scissors if you carefully drill a hole in the center and cut outwards.
 Just eyeball the circle. It does not have to be perfect.

Plop this on your can and as you paint it will catch all your paint. When finished painting, remove it, rinse it and save it to reuse. 
This is how my new can of paint looks after using the zip lock lid. Much better.



2. With my rims clean from the storage lid, my paint can be kept safely in their original cans. However, when my quart of paint starts to run really low, I sometimes like to move what is unused into empty mason jars. They store paint air tight and they look pretty. Mason jars can just do anything with style!



3. Finally, another way you can keep your chalk paint fresh is with Annie Sloan storage lids.
 These look wonderful. They are only $4.95 each and can be purchased at one of my favorite sites, www.thepurplepaintedlady.com.
Now, no more dried out paint:)

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Vintage Enamelware


 Do you collect vintage items because they are popular or pretty?  Or do you collect them because they evoke a memory or a feeling?  More and more, my eyes are drawn to enamelware pieces when Im out and about.  My mom started a collection of enamelware years ago, mostly because the pieces brought back memories of her life at home and her mom who always had a colorful enamelware bowl by the back door to pick veggies in (and still does).  When I see enamelware, I think of the families who would have used it... it would have been an everyday household item.  It came in many different colors and patterns, but I find that Im most drawn to the simple white with a colorful trim.


This beautiful enamelware pitcher and basin was a recent gift from my sweet sister-in-law who purchased it for me all the way from Colorado.  It wouldnt fit in her suitcase when it was time for her to return home, so she left it behind and didnt mention anything about it.  But then her gracious sister-in-law shipped it to her and she surprised me with it recently.  Such a thoughtful gift. 


Items that show their wear only appeal to me more.  To think of the places this pitcher has been... and all that it has survived. 


 For now the pitcher and basin has a place on top of a cabinet in my laundry room and I think it will stay there.


A couple months ago I bought this old enamelware pail.  I loved that it still had its matching lid and it seemed a bargain under $20.


 Im not exactly sure how old these pieces are, but I imagine this pail is pretty old since it has a wooden handle. 

More tomatoes to can?  What was I thinking!  (smile)
  The other day my mom left some tomatoes on my porch for me.  When I went outside to get them they were in this gorgeous enamelware bowl.  Which prompted me to get out the camera because they looked so pretty out there. Whenever I see this pattern, I think of my mom and it displayed in the home I grew up in. 


I was hoping she wouldnt remember she left it here, but it was picked up this morning.  (smile)

Ive always been fascinated by times of the past... I never get tired of looking at old photos or hearing stories.  I love touring old homes, walking through old stores, looking at old items.  I guess thats why I love our old house so much. 

And I cant help but wish that when I went to the store, instead of seeing rows of plastic, I saw rows of enamelware.

What about you... do you have something vintage that brings back memories every time you see it?

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